The Benefits of a Digital Label Press

The Benefits of a Digital Label Press

The label industry has been shifting to digital printing for a number of reasons, including the cost and time to produce flexographic plates, the demand for shorter run lengths, and the rise of new products that require more complex label graphics. Today, the most advanced digital label presses deliver print quality and capabilities that rival the finest UV or offset flexo printing, even in short run sizes. This allows smaller label companies to offer shorter production runs, as well as personalization options, to their clients.

Digital label presses are versatile and can be equipped for a variety of finishing, embellishments, and other applications that give labels their unique appearance. Some of these include specialty laminates, hot foil stamping, and embossing. Some can also incorporate security features to prevent unauthorized replication of the label.

These digital label printers are designed to make high-quality labels in an efficient manner, maximizing productivity and output. They feature a range of print heads, color gamuts, and automation levels to suit a wide variety of needs. For example, the Afinia DLP-2200 Digital Label Press with Inline Semi-Rotary Finishing is capable of printing, die cutting, removing waste, and slitting to create finished rolls that are ready for use. The machine’s split mandrel rewind feature ensures clean, tight, and consistent finished rolls.

Another powerful and versatile digital label printing system is the Mark Andy LP-1, which was created to meet the demands of short-run label printing applications. This model uses an advanced inkjet print engine that combines CMYK+White inline for higher production speeds and enhanced variable data printing capabilities. Additionally, the LP-1 features a streamlined design to make it easy to operate and maintain.

Other advanced digital label printing systems include the AccurioLabel 400 from Konica Minolta, which can print labels at up to 130 feet per minute and supports a wide variety of media types. This modular label press has a high print resolution and can be configured with up to five colors, including white toner. Additionally, the system’s intelligent quality optimization functionality offers real-time color stability and registration control.

It’s important for label converters to understand the technology behind a digital label press to maximize its performance and reliability. For instance, the Epson SurePress line of digital presses utilizes PrecisionCore printheads and specialized inks that the company designs and manufactures, as opposed to off-the-shelf components. This matched system increases uptime and ensures consistent, reliable print results.

The most advanced digital label presses are also available with a variety of optional modules that can expand their capabilities and provide increased functionality for different applications. For example, the Afinia DLP-2200 can be fitted for a hot foil stamping option that adds shiny, reflective accents to labels for a high-end look. This is especially attractive to food and beverage manufacturers, as well as pharmaceutical and cosmetics clients.

Digital label printing has a lot to offer brands of all sizes, from small, private labelers to large international brands. These systems are versatile and capable, making them a valuable tool for many different industries. As digital label printing becomes increasingly popular, we expect to see more innovation in this area from both label and packaging producers.

Tags:digital roll to roll label printer